Automatic Vial Filling Line Stoppering Machine with Hot Air Circulation Sterilization Oven
Automatic Vial Filling Line have tunnel-type hot air circulation sterilization oven
In this Automatic Vial Filling Line, a tunnel-type hot air circulation sterilization oven is used to ensure the sterilization of vials before they are filled with the product. This is important in pharmaceutical and food industries to prevent contamination and ensure product safety.
The hot air circulation in the sterilization oven helps to evenly distribute heat throughout the vials, ensuring that all surfaces are exposed to the sterilizing temperature for the required time. This helps to eliminate any microorganisms present on the vial surfaces, reducing the risk of contamination.
Additionally, the tunnel-type design allows for a continuous flow of vials through the oven, making this Automatic Vial Filling Line suitable for high-volume production lines. The consistent and reliable sterilization provided by the oven helps to maintain product quality and integrity throughout the filling process.
To use of a tunnel-type hot air circulation sterilization oven in a Automatic Vial Filling Line is essential to meet regulatory requirements, ensure product safety, and maintain high-quality standards in pharmaceutical and food manufacturing processes.
Automatic Vial Filling Line Spec:
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% |
| Breakage rate | <0.5% |
| Filling Torlerance | 1.5 % |
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr |
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr |
| Pass rate of stopping | > 99% |
| Pass rate of capping | > 99% |
| vacuum pumping speed | 60m3/h(external distribution) |
| Exhuast volume | 3500-4800m3/h |
| Weight | 9300 KGs |
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
Automatic Vial Filling Line Features:
The hot air circulation oven plays a crucial role in the Automatic Vial Filling Line by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.
The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The Automatic Vial Filling Line is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.
In conclusion, the Automatic Vial Filling Line integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.
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